Tips on how to maintain your Compressor

Proper maintenance is crucial for the proficient operation, durability as well as reducing the operational cost of your compressor. Poor maintenance leads to malfunctioning of the compressor and eventual breakdown if upkeep is neglected. Breakdowns can be costly not only because you have to repair the compressor but also due to loss of production.

Owner’s manual

Read, understand and follow the compressor manual. Keep the manual in an easily accessible place. Compressors are generally reliable equipment that typically don’t require daily maintenance. When you have a problem; these manuals are helpful. It provides you with Do’s and Don’ts and simple tips for the safe and effective operation of your compressor.

Ambient

Always keep your compressor clean, dry and free of dust and debris. For permanently installed compressors, ensure that there is proper ventilation and cooling in the compressor room. Inadequate ventilation and cooling can lead to overheating.

Inlet air filter

Most industrial compressors will have an inlet air filter. The inlet filter ensures clean air intake to the compressor as well as acting as a muffler or silencer. The inlet filter needs regular inspection to ensure proper cleanliness. A clogged filter can cause lower operational efficiency and higher electricity consumption. Dirty air will not only cause excessive wear of internal components of the compressor but also could potentially damage your air tools and pneumatic systems.

Alignment

Proper alignment of the compressor and motor are very important for smooth operation of your compressor, especially for the larger units that are flexible coupled or belt driven. Listen out for abnormal noise or excessive vibration on a regular basis. Refer to your manufacturers guide for alignment data.

Keep all fasteners tightened

Regardless of the type of compressor, they produce vibrations while running.Rotary compressors produce slightly lower vibrations compared  to the reciprocating type compressors, they both need to be checked regularly to ensure that the nuts and bolts are not loose. Tighten up all fasteners if found loose.